Comparative Study of Energy Absorption Capability of Flat Plate Coupons Made by CFRP Plain Weave Fabric Composites

Despite years of governmental and academic institutions’ researches, no experimental standards are established for evaluating crush Specific Energy Absorption SEA for plain weave fabric woven carbon-fiber-reinforced composites used in modern aircraft structures as elements of the boxes to mitigate damage during crush events. At the laboratory scale, this paper proposes a comparative study of energy absorption capability of flat plate coupons made by CFRP plain weave fabric composites. A new fixture design and setup were created with hydraulic pressure and drop tower machines to carry out tests of flat plate composite specimens under quasi-static and low velocity on-axis crash loading. For investigating parameters sensibility of triggers and layups, numerical and experimental results of four trigger types and three stacking sequences were compared. A confrontation between experimental and pre-developed UL-Crush numerical material model results confirms that coupons with 0˚ oriented central plies and saw teeth or corrugated triggers dissipates higher energy during crush, compared to coupons with 90˚ or 45˚ oriented central plies and chamfer 45˚ or steeple triggers. An efficient and simplified experimental methodology was developed to measure and investigate different parameters influencing SEA of composites under crush load. Comparison between experimental and UL-Crush material model confirms the performance of such simulation tool.